DMS Modules & Plants

Overview

Consulmet is a world leader in Dense Media Separation (DMS) technology.  We developed our first DMS modules in 2006 and now have dozens operating in mines around the world for major producers, including Rio Tinto, Anglo American, Gécamines, and Gem Diamonds. 

We have designed, built and operated coarse/lump, fine and ultra-fine DMS modules and multi-stage DMS plants to process:

Standard Capacities

Our standard, pre-engineered DMS modules and plants are available in the following nominal capacities:

NOTE: The actual capacity may vary from the stated nominal capacity depending on the specific commodity to be processed. 

Formats and Features

• Available in conventional and skid, trailer, and ship-mounted configurations.

• All modules can be configured and certified to AS/NZS, EN, or SABS/SANS electrical specifications.

• Modules can be fully skid-mounted to minimise cast in-situ concrete foundation works.  We can supply our smaller capacity modules with pre-cast concrete ballast to eliminate cast in-situ concrete completely.

• Available in an optional inline screen configuration for a reduced footprint and more straightforward operation. 

• Available in gravity and pump-fed configurations.

• The media densification module has a reduced footprint and height compared to a conventional DMS circuit.

• Our expert specification of optimal single-stage magnetic separators and densifiers ensures that ferrosilicon/magnetite quality is not compromised whilst achieving industry-leading low ferrosilicon/magnetite consumption.

• Ferrosilicon/magnetite loading system.

• Integrated ferrosilicon/magnetite recovery module.

• Nuclear and non-nuclear automated density control.

• Dense media cyclone and product washing.

• Wear liners specific to the processed ore are selected for longevity and ease of maintenance.

Trial Erection & Water Testing

A cornerstone of our Project Delivery Model is the trial erection of all our plants before they are disassembled for painting and packing for shipment.  This rigorous process minimises the duration of on-site construction and eliminates the high costs traditionally associated with reworking components on-site that do not fit.

During the trial erection of our DMS modules, we trial fit all major equipment, and water test the circuits.  This process allows us to confirm the compatibility of all components, ensuring a smoother and more efficient installation at your project site.

Depending on the size of the DMS module, we can ship fully assembled DMS modules to expedite installation further and accelerate the commencement of operations.

Ancillaries

We can supply all of our DMS modules and plants complete with the following:

• Feed preparation module, including de-sliming screen, DMS surge bin and conveyors

• Filter press for dry stack tailings

• Product and reject conveyors

• Crushing, screening and scrubbing circuits

• Water recovery circuit

• Standalone power generation

• All electrics, including a containerised MCC/control room and diesel generator.